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I've had some custom jewelry done. I'd suggest not taking the badge to a regular jewelry chain store but, rather, find a jeweler who makes customized jewelry. They are the ones in the phone book (if you still get one) who say something like "XXXXY Jewelry Repair & Design." They may be more apt to use other methods of bonding (e.g., gluing) it to the ring setting or designing the ring to avoid catches. Depending on how much you want to spend, they may even design the ring from scratch.
Hope this helps.
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