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My chapter uses GreekU for most of our custom orders. They are great and easy to work with, their prices are all-inclusive (including art setup, shipping, etc.) and it's founded/owned by Greeks. They have many great designs and will come up with a design for you, a design based on a concept you have, or will even edit art that you create in order to make it T-shirt ready. They have a wide variety of products (including a lot of American Apparel stuff), the prices are excellent, and they're pretty fast. They do screenprinting, embroidery, applique, and rhinestones. They also have a website for individual orders for lettered gear.
We've also used CustomInk, which is great because of the ability to fully design your printing online.
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