[ChildoftheHorn]

These will all be independent, not attched to each other.

So composite board will be good? ~ it is stronger and lighter than MDF.

Should I do the laminate or not? ~ it will be wood-glued and compressed overnight.

I thought it would make the letters look a lot nicer.
Either way - there will be a lot of saw time.
I do have "industrial" sanders at my disposal and permission from the guys that run the lab since it is for "student use". tehe